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Wire Drawing Dies

Wire Drawing Dies usually refer to various dies for drawing metal wires and optical fibers, wire die are typically made of tool steel, tungsten carbide, or diamond. All drawing dies have a hole in the center with a certain shape, round, square, octagonal, or other special shapes. When the metal is pulled through the wire die hole, the size becomes smaller and even the shape changes.

UKO according to different materials, wire drawing dies can be divided into alloy steel dies, tungsten carbide dies, natural diamond dies, synthetic single-crystal diamond dies(SSCD), polycrystalline diamond(PCD) dies, CVD diamond dies, and ceramic wire die.

Wire drawing dies has a wide range of uses and can draw a variety of metal wires, such as high-precision wires used in the electronics, electrical appliances, and aerospace industries, and commonly used tungsten wires, molybdenum wires, stainless steel wires, cable wires, and various alloy wires.

Category

Polycrystalline Diamond (PCD) Dies for Wire Drawing that can be used for ferrous and non-ferrous Wire Drawing Applications. Sizes are available for drawing applications ranging from ultra-fine wire to largely drawn rod. This size range includes 0.040 to 35 mm (0.00157 – 1.378″). PCD Dies offer a high resistance to wear and an excellent wire surface finish.

Applications:
Copper wire, Aluminum wire, Tungsten wire, Molybdenum wire, Stainless steel wire, Coated steel wire, Special alloy and high-performance alloy wire, Precious metal wire, Various other ferrous and non-ferrous metal wire types.

Characteristics:

Benefits Key Features
  • Long-lasting, reducing the number of shutdown detection and die change, improving production efficiency.
  • A wide range of available particle sizes and billet sizes. Customized as per customers’ requirements.
  • Smooth surface finish and low friction with wire, protect the surface of the working piece well.
  • Better wire roundness and highly predictable die-wear performance can be obtained.
  • Ideal for drawing low carbon steel wire.
  • Usable with dry and wet drawing
  • Available in any casing size
  • Various grain sizes available
  • Dies available for high-temperature applications
  • Tight-tolerance dies available
  • Punch/Hammer with plan or serrated

Grade:

  • YG6 (WC: 94%, Co: 6%): It has high wear resistance and good strength and toughness. Hardness special shape. When the metal is pulled through the die hole, the size becomes smaller and even the shape changes. The core of the hard alloy wire drawing die is generally tungsten cobalt hard alloy. Not less than 89.5HRC, suitable for non-ferrous metals or wire drawing rods of various specifications.
  • YG6X (WC: 94%, Co: 6%): It is the hardest and lowest strength of the tungsten-cobalt alloy, Wear resistance is the best, but toughness is the worst. Hardness not less than 92HRC, suitable for drawing wire of thin gauge wire (preferably below 0.6mm) with a diameter of 20mmMPa, the hardness of nonferrous metals and their alloy wires.
  • YG8 (WC: 92%, Co: 8%): Has higher toughness and impact resistance than YG6, but its wear resistance and hardness are worse than YG6, and its hardness is not less than 89HRC. It is suitable for wire rod and pipe drawing die ( The diameter is less than 50mm).
  • YG10: The strength is 2400MPa, the hardness is not less than 88.5HRA, it is used to make wire drawing dies for drawing steel and non-ferrous metal round bars and pipes.
  • YG15: The strength is 2800 and not less than 87HRA. It is used to make steel rods and pipes with high shrinkage.

Model Recommendation:

Name Type Steel Sleeve size Die Hole Size Use
Round drawing die U10 25*12 / 28*16 Ø0.25~Ø0.8 Drawing black nonferrous metal wire
U11 28~40*12~28 Ø0.4~Ø5.7 Drawing ferrous metal wire
U12 25~50*1028 Ø0.4~Ø8.0 Drawing ferrous metal wire
U13 66~220*35~80 Ø3.7~Ø84.0 Drawing black nonferrous metal rods
US11 28~40*12~28 Ø0.4~Ø5.7 Large compression angle die for drawing black nonferrous metal wire
US13 66~220*35~80 Ø3.7~Ø84.0 Large compression angle die for drawing black metal wire rod
UW1 24~230*12~90 Ø0.5~Ø55.0 Large entrance angle die for drawing black nonferrous metal wire
U20 32~190*22~75 Ø2.0~Ø60.0 Pipe wall reducing mold
U21 98~190*55~70 Ø20.0~Ø62.0 Pipe wall reducing mold
U22 45~220*25~75 Ø3.0~Ø90.0 Drawing non-ferrous metal pipe mold
U23 98~200*55~75 Ø20.0~Ø70.0 Dual-purpose mold for reducing pipe diameter and wall
Shaped drawing die U40 33~200*20~70 Ø1.8~Ø55.0 Drawn square bar
U41 66~135*30~50 Ø6.7~23.6*Ø4.7~14.7 Drawing flat material mold
U42 40~135*20~35 Ø1.9~32.0~Ø1.0~6.5 Drawing rectangular material mold
U60 66~200*30~70 Ø2.5~Ø75.0 Drawing hexagon material mold
Drawn tube mandrel U30 28~64*27~35 Ø17.0~Ø28.0 Dies for drawing seamless steel tubes
U31 14~47*25~45 Ø7.0~Ø26.4
Round straight mold coating mold QN4710~QN4716 8.5*12 Ø3.2~Ø5.5 For the production of welding electrodes
10.5*12
QN105~QN1033 15*20 Ø1.5~Ø7.0
Drawn tube mandrel Flathead die / / Cold heading, cold punching copper, aluminum, alloy steel standard parts, screws, rivets, etc.
Countersunk mold / /
Shrink-rod mold / /
Peeling mold UQC1 / Ø3.0~Ø30.0 It is suitable for peeling scales before drawing black nonferrous metal wires, rods, and pipes
UQC2 / Ø32.8~Ø50
Wire feed wheel flywheel Ø136 Ø150 Ø160 For the production of welding electrodes


Diameter Reference:

Wire drawing dies regular specification

Case size(D * H)mm Nib size (D * H)mm Hole size mm Tolerance range mm
25*12 9*6 0.15~0.5 0~0.02
30*16 13*10 0.5~2.6 0~0.02
32*23 16*13 0.8~3.5 0~0.02
32*23 16*14 1.0~3.5 0~0.02
40*25 20*17 1.5~6.5 0~0.02
40*26 22*18 1.8~6.5 0~0.02
50*28 25*20 3.0~9.5 0~0.02
70*35 30*22 5.5~12.5 0~0.02
75*35 35*25 8.5~16.5 0~0.02
80*35 40*25 16.5~21.5 0~0.02
110*45 50*28 21.5~24.5 0~0.02
120*50 60*35 24.5~34.5 0~0.02
130*60 70*35 34.5~43.5 0~0.02
140*60 80*35 34.5~45.5 0~0.02
150*60 90*35 45.5~51.0 0~0.02
160*75 100*40 51.0~56.0 0~0.02
170*75 110*40 57.0~65.0 0~0.02
180*80 120*45 66.0~69.0 0~0.02
190*85 130*50 70.0~76.0 0~0.02

The nano-diamond composite coating drawing dies is based on cemented carbide (WC-Co) as the substrate, and chemical vapor deposition (CVD) is used to apply micro-level and nano-level diamond composite coating on the surface of the inner hole of the die. After precision grinding and polishing of the coating, a new mold is obtained.

The micro-nano composite coating on the surface of the inner hole not only has the characteristics of strong adhesion and good wear resistance of the micron diamond coating but also has the advantages of high surface finish of the nano-diamond coating, small friction coefficient, and easy grinding and polishing.

Our product advantages:

  • Targeted pre-treatment process: make the coating and the substrate tightly combined
  • Bottom micron diamond coating: excellent wear resistance
  • Surface layer nanometer diamond coating: excellent surface finish and low friction coefficient
  • Computer simulation to optimize the hole design: make the force of the wire evenly
  • Life: drawn aluminum wire is more than 30 times that of tungsten carbide dies; drawn low carbon steel wire is more than 20 times of T.C drawing dies; drawn medium carbon steel wire is more than 30 times of carbide dies.
  • Aperture change when the mold is scrapped: 0.00 mm, free of drawing dies repair
  • The working surface has a high finish and is always the same
  • High dimensional accuracy
  • Reduce the number of shutdown inspections and drawing dies changes, and improve production efficiency
  • It saves raw materials, and the length of the metal wire produced is 1% to 2% longer than that produced by traditional drawing dies.
  • Improve product quality (because the working surface has high smoothness and high dimensional accuracy)

High-performance synthetic single-crystal diamond dies core (SSCD) is suitable for cold drawing and hot drawing of various metal wires. It has a very high drawing finish, long service life, and a reasonable price makes the single-crystal diamond wire drawing die core a variety of drawing Ideal for high-end products.

Diamond is a crystal of a single carbon atom, and its crystal structure belongs to the equiaxed face-centered cubic crystal system (a crystal system with the highest atomic density).

Because the bond between carbon atoms in diamond is sp3 hybrid covalent bond, it has a strong bonding force, stability, and directionality. It is currently the hardest substance known in nature, and its microhardness can reach 10000HV.

Artificially manufactured single-crystal diamond not only has good performance compared to natural diamond but also has isotropy that is impossible with natural diamond. It has high hardness, good wear resistance, high strength, good thermal conductivity, and coefficient of friction with non-ferrous metals. Low, good adhesion resistance, excellent corrosion resistance, and chemical stability. It has an important position and is widely used in the field of mechanical processing, especially in the field of ultra-precision processing.

Due to the physical properties of a single crystal diamond, the tools manufactured by it have good surface quality and good surface finish, making it an ideal material for manufacturing wire drawing dies.

Synthetic Single-crystal Diamond Dies Core Size

MD-06 MD-07 MD-08 MD-09 Monocrystalline wire drawing die sketch
MD-10 MD-11 MD-12 MD-13
MD-14 MD-15 MD-16 MD-17
MD-18 MD-19 MD-20

Overview

UKO various type drawing copper wire pcd diamond wire drawing dies
PCD diamond wire drawing dies suitable for drawing coated steel wire
Hole 1.61 4.6mm steel case 30x15mm pcd dies for copper wire
Factory long working life pcd wire drawing die for alloy wire
Solid carbide steel wire hard alloy wire drawing die for HB wire
Tungsten cemented carbide copper wire drawing die
Factory manufacture YG8 YG6 tungsten carbide die of wire drawing
All kinds standard wire drawing die for mild steel

Resource

Wire Drawing Lubricant Powder

Wire drawing powder, also called wire drawing lubricant powder, is usually divided into calcium-based and nano-based. In the process of wire cold drawing deformation, wire drawing powder can play a lubricating role, reduce friction, reduce energy consumption, and prolong the service life of wire drawing die. In the drawing process, a lubricating film can also be formed on the surface of the steel wire, which can protect the steel wire.

Wire manufactures have different processes, the type of wire drawing machine may in “water cooling”, “air cooling”, “straight-in” or “pulley drawing” type. The drawing speed, the quality of the wire drawing dies, the material of the drawn wire, the finished wire, steps of drawing dies all require different wire drawing lubricant powder. So some drawing processes use 2 or 3 types of drawing powder, some even need to match a new material in use.

How to maintain the drawing die?2021-10-20T08:04:54+00:00

In order to ensure high-quality wire and effectively control the cost of wire drawing dies, attention should be paid to the following aspects:

1. Ensure smooth operation of wire drawing equipment. The wire drawing drums and wire guide wheels should be smooth and flexible, and their run-out tolerances should be strictly controlled. If it is found that the drum and guide wheel have worn grooves, they should be repaired in time. Good lubrication conditions are important conditions to ensure the surface quality of the wire and extend the life of the mold.

Always check the lubricating strength index to remove the copper powder and impurities in the lubricating oil so that it will not contaminate the equipment and die holes. If the lubrication fails, the lubrication system must be replaced and cleaned in time.

2. Reasonable collocation of molds is the key element to ensure the surface quality of the wire rod, control the dimensions accurately and consistently, reduce the wear of the wire drum and reduce the operating load of the equipment. For the sliding wire drawing machine, it is necessary to be familiar with the mechanical elongation of the equipment and choose the sliding coefficient reasonably, which is the first step of mold matching.

The hole type of the mold is selected according to the material of the wire to be drawn and the area reduction rate of each wire drawing. Generally speaking, the harder the wire is drawn, the smaller the compression angle of the mold and the longer the sizing area; and vice versa.

The area reduction rate of each wire drawing is also closely related to the compression angle of the corresponding mold. The compression angle should be adjusted appropriately according to the size reduction rate.

3. Effective maintenance and repair of molds is essential to reduce the cost of wire drawing. Due to the vibration of the wire, a slight ring abrasion first occurred in the area contacting the wire in the compression zone of the drawing die, and then continued to expand to the sizing area, resulting in a serious decrease in the surface quality of the wire and an increase in the wire size.

Not only that, severe wear and tear will cause lateral cracks (mainly in the drawing of soft filaments) or longitudinal cracks (mainly in the drawing of hard filaments), so that the drawing die is scrapped prematurely. Therefore, it is necessary to scientifically formulate wire drawing die maintenance specifications according to the type of wire to be drawn and the characteristics of the wire drawing machine.

Under normal circumstances, slight annular wear only needs to be polished to re-use, or a slightly enlarged diameter can also meet the drawing requirements. Excessive wear will greatly reduce the number of mold repairs, and even scrap, making the cost of wire drawing increased.

Why Is the Drawing Die the Basis of Drawing Die Quality?

The drawing die is a mold for manufacturing metal wire, which is processed from coarse to fine, and gradually reaches the required size. This special mold is what we call today. Next, we will learn more about the specific use of the product.

The products produced by the wire drawing die are widely used in the fields of TV radar, instrumentation and aerospace. Therefore, related products and various aluminum alloys are made of ordinary drawing dies, diamond drawing dies, and PCD wire drawing dies.

At the same time, natural diamond as a raw material has strong wear resistance and a long service life.

The pipe production process includes several process steps of lamination, die drawing and turning. The products are divided into different varieties and have a wide range of uses.

With the continuous development of society, the quality and efficiency of this product are also constantly improving.

There is room for development in the process of adaptation. In addition, in terms of material selection and processing technology, the product has more advantages.

Therefore, it has a wide range of uses and brings great help to our lives. The above drawing die is the basis of drawing quality.

What Are the Factors That Affect the Service Life of Wire Drawing Dies?

The service life of TC Dies will not only affect the production cost but also affect the stability of product quality and production efficiency.

What factors will affect the service life of the drawing die?

  • The Influence of the Production Materials on the Service Lif